Capabilities

Engineering, material and process.Decided together.

Most suppliers own one piece of a part. ARRIS® engineers it, makes the material and molds it, as one team. Every trade-off between weight, strength and price gets made together, by the people who control all three.

Engineered for performance. Optimized for cost. Built for volume.

Engineering, Materials and Manufacturing fiber streams converging into one optimized X-shaped carbon fiber part

Real parts. Measured results.

Aerospace

79%

Lighter than the titanium bracket

A 3D-printed titanium aircraft bracket, 76 g, redesigned as one molded continuous-fiber part, 16 g. Same stiffness.

Drones

17→1

Parts on a drone airframe

A complete structure molded as one piece, with arm roots, mounts and bosses already in it.

Production

200,000+

Parts produced per month

100% of the products we ship are tested before they leave the factory.

What one part can do

Multifunctional performance from engineering, materials and process together

Most high-performance products are assemblies of separate parts and materials, each one a compromise. ARRIS engineers put the right material in the right region of a single molded part, so one part does the whole job.

Tough zone
Wear zone
Stiff zone
Strong zone
Embedded electronics
Metallic inserts
Non-metallic inserts
Ruggedized / corrosion proof
Vibration dampening
Lightweight

Most suppliers do one. We do all three at once.

Each one changes the other two. So one team decides all three.

Line drawing of a part design

Engineering

We design the part and the fiber inside it together, with our own optimization and simulation software.

Feeds the othersSets where the fiber goes and how the part will mold.
Engineering →
Line drawing of a spool of composite material

Materials

We make our own composite material from fiber and thermoplastic resin, and pick the right combination for each part.

Feeds the othersSets the stiffness, strength and price the design works to.
Materials →
Line drawing of a two-cavity mold

Manufacturing

We mold the part in our own factories in the USA and Taiwan, and test it before it ships.

Feeds the othersMoldability and price go back into the design before any tooling is cut.
Manufacturing →

From concept to production

One team, start to finish. Send the envelope and the loads, or the part you buy today.

Step 1

Requirements

Loads, envelope, weight target, price target, volume and where it must be made.

Step 2

Shape and fiber

Our software shapes the part and lays out the fiber at the same time.

Step 3

Material and process

We pick the fiber level, fiber, resin and molding route for your target.

Step 4

Simulate and tool

Simulation and design-for-manufacturing checks, then molds built for your volume.

Step 5

Production

Molded in the USA or Taiwan, and tested before it ships.

Give us the target. We'll engineer the part.

Tell us what the part has to do. One team designs it, picks the material and molds it.

Start a projectGeneral contact